Editors
note: This is the first in a four-part series that explores
the sometimes symbiotic relationship between military and
consumer technology. Over the years, technology developed
by one sector has been adapted by the other for its own purposes
and, in some cases, become even more ubiquitous in that sector.
Future articles will focus on radar, satellite communications
and weapons.
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Above:
Honda Insight's tiny engine compartment houses an internal
combustion gasoline engine, an electric motor/generator
and a constantly variable automatic transmission.
Also
Above: Honda 2003 Civic Hybrid engine.



Above:
2003 Honda Civic Hybrid and Honda Insight. The Insight
was the first modern hybrid sold to the American public.

U.S.
Army Aberdeen Test Center

Photo
provided by PEI Electronics, Huntsville, Ala.

Cold
Regions Test Center, Alaska

U.S.
Army Aberdeen Test Center |
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Todays
car buyer can walk into a Honda or Toyota dealership and ride
out with a piece of transportations future: a vehicle
that produces its own energy and is no longer driven solely
by an internal combustion gasoline engine.
Soon,
other consumer car and truck manufacturers will begin selling
vehicles with similar characteristics. And just a few years
from now 2006 is the target such vehicles will
become part of Americas military motor pool. As you
read this, our military teams are testing or developing multipurpose
and tactical vehicles that are powered by something other
than the various internal combustion engines that have been
the heart of motorized transportation for over 100 years.
There
are several different power sources for these cars and trucks,
known collectively as alternative fuel vehicles.
Propane-driven taxis have been in service for years, and Ford
and Honda both have produced consumer vehicles powered by
propane. All-electric vehicles also are on the road in limited
quantities. There is even an annual race for prototype electric
vehicles powered solely by solar energy.
General
Motors, DaimlerChrysler and other manufacturers are working
feverishly to develop vehicles powered by fuel cells,
a technology that sounds like something from a 1950s science
fiction movie. Todays fuel cell prototype vehicles extract
hydrogen particles out of a source, such as methanol, and
use that hydrogen to create a chemical reaction that produces
electricity. Their waste product is primarily water vapor.
Unlike fossil fuel burning engines, they are fueled by a renewable
resource and dont pollute.
Some
experts predict that it will be at least 20 years before fuel
cell-powered vehicles are ready for mass production. They
also question whether the other types of alternative fuel
vehicles mentioned will ever prove practical enough for mass
production.
There
is, however, one type of alternative fuel vehicle type that
is already being mass produced and seems very well suited
to military applications. These are called hybrid
vehicles because they are driven by two different power sources
working in congruence. Todays hybrids are powered by
a traditional internal combustion engine and an electric generator
and motor (often one unit).
Hybrid
vehicles fall into one of two classifications. A parallel
hybrid delivers power to its drive wheels from two different
channels. Its propulsion can come from its gasoline engine,
its electric motor or both. A series hybrid is
driven by only one power source, its electric motor. Its internal
combustion engine serves only as a generator, producing energy
to power the electric motor or charge its batteries.
All
hybrids are designed to be self-sufficient when it comes to
obtaining the electricity used to power their motors. Because
they contain onboard electric generators and storage systems
(batteries), they should never need to be plugged into an
external power source for recharging.
The
first modern hybrid sold to the American public was Hondas
Insight, a two-passenger coupe whose low-slung, wind-cheating
body looks like it was designed by a sci-fi comic book illustrator.
Introduced in the U.S. in 1999 and still available, it pushed
the envelope of automotive engineering and gave Honda a foundation
on which it could build future models.
Insight
got competition in 2001 from Toyotas Prius, a more mainstream
vehicle in appearance and functionality. Prius, which Toyota
calls the worlds first massproduced hybrid vehicle,
has four doors and can accommodate five passengers. Not to
be outdone, Honda in 2002 introduced its second gas/electric
hybrid. The Civic Hybrid, a five-passenger, fourdoor model,
looks and feels very much like other Civics, despite being
powered by cutting-edge technology.
Although
the Honda and Toyota models are gasoline/electric hybrids,
they differ somewhat in the way they operate. Toyotas
Prius is powered solely by its electric motor until it is
moving 10 15 mph. At that point its small, four-cylinder gasoline
engine is started and takes over, simultaneously driving the
vehicle and generating power to charge Prius 110-pound
battery pack. The electric motor kicks in if extra power is
needed, such as while climbing hills or passing on the highway,
or when the vehicles speed drops below 15 mph.
The
gasoline engines on Hondas hybrids (a three-cylinder
on Insight and a fourcylinder on Civic), on the other hand,
propel the vehicles whenever theyre moving. These engines
shut down at stoplights, but start automatically when the
brake pedal is released or the transmission is shifted into
gear. Like Prius, the electric motors in Hondas hybrids
automatically provide a boost for accelerating or climbing.
Also like Prius, the Honda hybrids batteries are charged
by the gasoline engine and by circuitry that captures energy
generated by braking.
All
of this energy production and power allocation takes place
automatically and nearly imperceptibly. The Honda and Toyota
hybrids perform and feel like conventional vehicles. Only
their graphic display gauges, absence of mechanical engine
noise at idle and remarkable fuel economy suggest that they
are anything but conventional. With an EPA rating of 61 city
and 68 highway miles per gallon more than three times
the mileage of the average gasoline-powered SUV Insight
is Americas most fuelefficient passenger vehicle. Civic
Hybrid and Prius are close behind.
And
Americas military is not far behind when it comes to
getting its own hybrid electric-powered vehicle on the road.
According to Don Jarosz, public affairs spokesman for the
U.S. Armys Tank automotive and Armaments Command (TACOM)
in Warren, Mich., a hybrid electric high-mobility vehicle
is currently being evaluated at test centers in Aberdeen,
Md.; Yuma, Ariz., and Ft. Greeley, Alaska.
Jarosz
states that the vehicle being evaluated is a series hybrid.
According to an ArmyLINK News article by Gerry J. Gilmore,
the military vehicles propulsion system uses the same
private-sector developed technology employed by six hybrid
electric buses being tested in New York City.
In
that propulsion system, mechanical energy from a diesel-fueled
internal combustion engine drives a 120-kilowatt generator.
Electricity from the generator charges a 2,000-pound battery
pack and feeds two electric motors, each connected to a driveshaft
(one connected to the two front and one connected to the four
rear wheels). The onboard battery pack stores enough energy
for the vehicle to operate with the internal combustion engine
shut off.
This
capability makes hybrids much stealthier than conventional
military vehicles. Other major benefits of series hybrid electric
military vehicles are reduced emissions, better fuel economy
and the ability to generate ample electrical power for onboard
and auxiliary equipment, such as radar and weapons systems.
Jarosz states that hybrid military vehicles are expected to
reduce fuel consumption by 30 percent. He points out that
military fuel can range from $40 to $400 per gallon when transportation
and manpower operational costs are factored in.
The
Armys goal is to begin full testing of its current hybrid
in mid 2004, with production scheduled to begin in 2005. Deployment
is slated for the following year. Also, there are projects
underway to develop hybrid Medium Tactical Vehicles, a Heavy
Expanded Mobility Tactical Truck and an M113.
These
projects have benefited from Department of Defense initiatives
to develop alternative fuel technologies in conjunction with
the private sector. Although military and civilian transportation
needs and requirements are often quite diverse, both face
the same drawbacks with conventional vehicles: dwindling fossil
fuel supplies and increasing pollution. Hybrid electric vehicles
may be the best bet for addressing those drawbacks over the
next couple of decades.
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